Scheduling Distributed Flexible Assembly Lines using Safe Reinforcement Learning with Soft Shielding

Abstract

Highly automated assembly lines enable significant productivity gains in the manufacturing industry, particularly in mass production condition. Nonetheless, challenges persist in job scheduling for make-to-job and mass customization, necessitating further investigation to improve efficiency, reduce tardiness, promote safety and reliability. In this contribution, an advantage actor-critic based reinforcement learning method is proposed to address scheduling problems of distributed flexible assembly lines in a real-time manner. To enhance the performance, a more condensed environment representation approach is proposed, which is designed to work with the masks made by priority dispatching rules to generate fixed and advantageous action space. Moreover, a Monte-Carlo tree search based soft shielding component is developed to help address long-sequence dependent unsafe behaviors and monitor the risk of overdue scheduling. Finally, the proposed algorithm and its soft shielding component are validated in performance evaluation.